Upgrade the 176T magnetic semi-rotary die cylinder to a RotoMetrics MaxLyte The high-speed UD-310 Rotary Die Cutter delivers print marketing applications in distinctive shapes and sizes to help you stand out from the competition. I purchased the Insignia 5 from Rollem in August of 2016 We put the demo unit to the test with various dies, paper sizes and weights. And if the clearance is too large, the cutting die may not apply enough pressure to cut through the web properly. Beverley, East Yorkshire, A high precision creasing is crucial for an efficient folding and filling process. It is the first magnetic die cutting cylinder in the world with total run out . The combination of large die cut area, throughput speed, fast set up, automated stripping and ease of operation make the RDC-Flex rotary die cutter with flexible steel rule rotary cutting dies an important production machine in any digital printing plant. Rotary die cutting presses can also employ multiple cutting stations and dies. Thinner materials, such as paper or film, can be cut by either flexible or solid dies, while thicker, tougher, and more abrasive materials are generally converted by solid rotary dies only. Semi-rotary uses a one-sized magnetic cylinder, and applies different repeat flexible tools to the cylinder. The design is not fully separated from the web, but can be easily detached from the material along the perforated lines. Running large volumes of small/variable quantity orders requires a delivery conveyor long enough for operators to collect and sort individual orders. The Rollem Insignia 5 Digital Die Cutter creates a distinct space in the print finishing market for sheet-fed, label, packaging and mail applications. For initial conversions to flexible die usage, this can be a very significant investment. It allows for different blade shapes, hardness, and material movement options. Due to the nature of their function and application, flexible rotary dies are limited in the types of material that can be used for their construction. Stacker. Rotary DieCutter 3 colors flexo print units Contact Find the right contact persons for all questions regarding our products and service. The die cutting process involves using a die to cut specific shapes from webs of different materials. These benefits are especially useful for high volume production runs. The platform also allows for the fitting an inkjet module, and we can fit both mono and CMYK systems allowing for labels to be printed and finished in one pass. They know a thing or two about rotary dies, which is why we reached out to RotoMetrics Cris Slay for in-depth insights. High accuracy rotary die-cutting system. The accumulator is used to control the material. Additional rotary / razor slitting knives. Kiss cutting: For lined materials, the type of die cutting in which the die cuts the design through the face and adhesive material layers, but not the backing material layer. A rotary, flexible magnetic (mag), flatbed, or laser die, are all viable options for die cutting PSA materials. more information Accept. Using this feature, the batch quantity and desired number of batches is entered in the touch screen control panel by the operator. Rotary die cutting involves either a flexible or solid rotary die. Flatbed die cutting does not have the efficiency of rotary die cutting, and is used primarily when the advantages of rotary die cutting cannot be applied to the material or the application. We would suggest contacting a rotary die manufacturer to and sharing samples with them so they can prove out which die is the best fit. Their sliding onto the bench is air-assisted. . I have some different shapes like circle, square and triangle shape etc in 1.00mm & 1.5mm thickness. Control Panel Flexibility The Morgana RDC Rotary Die Cutter has been designed to meet the demands of todays digital print market catering for short run, medium run and long run custom shaped print products. Die cutting is a fabrication process which employs specialized machines and machine tools to convert stock material by cutting, forming, and shearing it into custom shapes and designs. Lets break down the advantages of each type of die. Enjoy a record 450 m/mn speed, whatever the cardboard type. A flexible die is made of a thin sheet of steel, and folds around a magnetic cylinder. Both setup and control can be done through an intuitive touchscreen that displays easy to understand graphical illustrations. The Horizon RD-4055DM Rotary Die Cutter with dual magnetic cylinders is designed to simultaneously die-cut and crease/ score short-run product from both sides of the sheet. Flexible dies are attached to a magnetic cylinder that holds them in place. Accurate positioning of the die to the magnetic cylinder is critical to eliminate skew errors and to ensure consistent die registration accuracy with stored programs. Razor slitting with on the run lateral adjustment and a 10mm (0.39) minimum slit width. Besides durability and longevity, one of the other advantages of solid rotary dies is their ability to be re-sharpened. KL K7 1632 ROTARY DIE CUTTER 66" X 125" 4/C ROTARY DIE CUTTER GENERAL MACHINE FEATURES OMRON PLC SYSTEM & TOUCH SCREENS FULLY COMPUTERIZED WITH ORDER RECALL GEARS HARDENED TO >60 HRC HEAVY DUTY CAST SIDE FRAM. Die-cutting, laminating (optional), slitting can be finished in one process. Die cutting is a fabrication process that uses specialized machines and tools to convert stock material by cutting, forming, and shearing. Stripper stacker Longer lead times also limit and impede a shops ability to provide and complete rush jobs. GEW Ozone filter eliminates the need to duct ozone out of the production facility to the outside of the building. one printing unit Features include flood coat or spot UV varnishing, laminating and cold foiling. Where value and precision join forces. The Standard Horizon RD series of rotary die cutters feature easy change-over and simple operation. 2023 Rollem USA. . Die cutting is a fabrication process used to convert material by cutting, forming, and shearing it into custom shapes and designs. This combined with built-in feeder, waste stripping and shingle conveyer table offers efficient operation, and can handle run lengths from one-off to mass production of identical items. Cricut: Over-the-door tape storage racks. THERM-O-TYPE sells self adhesive ejection foam which is applied to RDC-Flex dies. The type of material and thickness should be considered as well, flexible dies may not work well with your product at this thickness. The machine is available for flexographic printing applications or the converting of media from pre-printed digital, inkjet, and flexo printing presses. Our expertise is unique: benches, cassettes and tools are designed and manufactured by Komori-Chambon for the best control and ease of use. You may visit "Cookie Settings" to provide a controlled consent. Our operators enjoy the quick setup, ability to run various stocks with minimal difficulty and a quality finished product. Its our first die cutter and now weve got the ability to change out our dies and create more efficient products for other customers. Since the installation we have run various short and long run jobs with great success. It also has a full wast. With unmatched precision, Wilson tooling is designed to maximize your productivity. Jogger station. In addition, a solid die can be re-sharpened multiple times. Komori-Chambon has built a very strong knowledge in inline creasing, Perfect cutting at high speed, up to 450 m/mn is allowed by the rotary die-cutter, 100% cut or half cut, standard cartonboard or PE coated : the tools are adapted to the substrate (single knife crush cut or twin knives scissors cut). Automatic Pallet Handler-Inserter 2017-2022 The Geo. Automatic meter counting, automatic stop, web guiding by photocell. A delivery solution can be added downstream. Cut knife for paper labels. Bograma's rotary die-cutting technology uses cost-effective magnetic dies aligned with a four-pin system for fine register tolerance. M. Martin Company | design by Griffin Communications, Inc. We use cookies to help personalize your web experience, analyze site usage and assist in our marketing efforts. Front & side air separation. What Are the Benefits of Local Manufacturing? Divided plastic boxes. And what we found was the cost of the die was paid for in a matter of 2 days for the amount of cutting that we save. They know a thing or two about rotary dies, which is why we reached out to RotoMetrics Cris Slay for in-depth insights. Price and other details may vary based on product size and color. Unit 2, Oldbeck Road, As a special feature, the Speedmaster XL 106-D can also be connected to a CutStar with register cut for die-cutting preprinted rolls. Theyre better suited to withstand high pressure applications and more abrasive materials. Integrate their advice into your overall cost analysis. Typically, a separate magnetic cylinder needs to be purchased for each size and circumference the die will run, which greatly increases the initial tooling costs. It will also kiss cut and cut-score products in an infinite number of shapes and sizes including substrate thicknesses up to 24pt paperboard. Inventory can be an issue with larger solid rotary dies. Required fields are marked *. Ribbon holders. One of the mostsignificant benefits of flexible rotary cutting dies over solid dies is cost. Download Insignia Brochure & Specification Sheet Here, Slit, Score, Perf & Semi-Slitting Machines, Feed materials from 0.0025-0.030 thick (0.063mm 0.76mm) , Feeder is governed via mechanical timing , Expand your print offerings and serve a larger and more diverse client base, The phasing of the sheets feeding into the cutting station remain accurate and consistent. Its thickness and compressibility help determine the necessary cutting blade height and angle. The type of web material being converted and its properties largely determine the optimal configuration and settings of the rotary die cutting press and cutting station, as well as the design of the rotary die. Bira Craft Cutting Mat Set, Plate S+ Cutting Mat, for Bira 6 inch Magnetic Die Cutting & Embossing Machine (Two Plates for Steel Rule Dies) 4.3 (73) $1099 FREE delivery Sun, Mar 12 on $25 of items shipped by Amazon Or fastest delivery Fri, Mar 10 Only 3 left in stock - order soon. Stripping assemblies can be configured with fixed stripper fingers (most common) or with programmable stripper fingers for stripping waste from more complex rotary die cut designs. The materials properties also influence the design of the rotary cutting die, such as its cutting edge geometry and bevel angle. MARTIN stacker with 3 Print units Bottom printing, Anilox rolls 11cc/ 100lines - chromium The magnetic cylinder can be configured for many flexible dies. The unique combination of features incorporated in the RDC-Flex ensure the fastest and most accurate die changeover possible. Push the limits of precision and deliver perfect blanks, without nickpoints. The magnetic die cylinder is easily accessed through a hinged, safety interlocked, cover. Combination die cutting/kiss cutting can also be produced using a flexible die specifically manufactured for this application. Flexible rotary die cutting dies are ideal for intricate die cut designs and can be used for die cutting, kiss cutting, combination die cut/kiss cut and die cut with multi-score, for folded products. Afterward, the web is either rewound onto a spindle or separated into discrete parts. Flex dies are CNC sharpened for extremely tight tolerances. RotoMetrics has been manufacturing dies for a looong time. The RDC-Flex rotary die cutting system can register sheets from the lead edge of the sheet or from a lead edge registration mark. The RDC-Flex rotary die cutteruses flexible rotary cutting dies which are mounted on a magnetic cylinder. The multi-score is a patented technology that kiss cuts three, closely spaced parallel lines to create a score. The RDC-Flex rotary die cutter has been specifically designed for quick change over between jobs. To help customers find the right materials, RotoMetrics has a large materials database. Elegant template for laser cutting. in. In rotary die cutting, the clearance (i.e., the gap between the cutting die cylinder and the anvil cylinder) at normal pretension (i.e., initial pressure) contributes to the cutting pressure that is applied to the web as it runs through the cutting station. The liquid packaging industry is extremely demanding in terms of accuracy. Age: 1998 California Do Not Track Notice. Slay points out that alternative approaches like Delta ModTechs own. Hi Rohan, Typically if you are cutting high-volume and quantity a solid rotary hard too is the best choice. magnetic cylinder or rotary die; anvil roller; . The web of material is fed into the press that has the cylindrical die and an anvil. The flexibility of the DF350SR platform enables a converting line to be configured for most digital finishing applications:-, With the servo, print/coating station turned off:-, Die-cut to register Die cut to register pre-print webs, Plain label production full or semi-rotary. Rotary Die-Cutting Flatbed Die-Cutters Folder Gluers Quality Measurement & Control Systems Workflow Solutions Customer Community Training - Campus Radebeul Digital & Webfed Digital Web Printing Corrugated Post-Printing & Processing Flexo Print & rotary Die-Cutting Flexo Printing Digital Post-Printing Slay points out that alternative approaches like Delta ModTechs own semi-rotary die technology can provide an alternative solution. In printing, die cuts are used to create custom shapes and designs for labels. Feed capacity of ~36, Lower: Hard anvil, no lower jacket required. This configuration allows for several different operations to be performed in line along with the primary die cutting operation, such as slitting, scoring, and laminating. 2. Since 1965 Kocher+Beck has become a world leading system supplier to a variety of different industries and has a product portfolio in tooling, winding, and converting that can be utilised for a variety of applications. Spot varnish for the print/coating station. Bira Craft 12 X 12 inch Double-Sided All-in-ONE Steel Magnetic Platform, Magnetic Cutting Mat with Two Magnets and One Magnetic Ruler. Typically, one for each circumference will need to be produced. Webi.e., flexible material, generally in roll or individual sheet formis fed into the presss die cutting station, which contains a cutting die cylinder and a hardened anvil cylinder rotating in opposite directions along their horizontal axes. Easily apply spot or flood coat UV varnishes, the DF350SR can also be configured with an optional laminating station to give ultimate flexibility for digital finishing applications. RDC-Flex rotary die cutting equipment can be programmed to deliver products in separated batches on the delivery conveyor. DF350SR is a small compact converting and finishing machine for digital and inkjet. This takes place in an in-setting process, always in register with the print. The innovative rotary die cutting machine features hybrid drive technology for format-independent processing combining continuous and intermittent sequences during the cutting and creasing process. Compressed house air or air compressor required for stripping unit air knives. This feature is especially important when producing products like playing card decks. Single or double magnetic cylinders, and a range of formats, ensure there is an Insignia die cutter to match your specific requirements. High Speed Cutting for Custom-Shaped Jobs. Rotary Dies and Support Tooling Solutions, Performs exceptionally well for Metal to Metal cutting and folding carton applications, Increased durability of through-hardened journals and bearers made of D2 steel, Three-piece design with hardened journals and bearers for quick and easy replacement if damaged or worn, Guaranteed precise tolerances on Total Indicator Reading (TIR) and bearer/body diameters, High-chromium steel for improved corrosion resistance (and less need to oil the cylinder for storage), Clearance tolerance: +0/-2.5 microns (0.0001 in). Standard Die Cutter Mark Andy LG-330TT Servo Driven Die Cutter Slitter Rewinder Blank Labels Servo driven full rotary die cutter machine for blank label only. Flexible dies are used for to-liner cutting in the majority of typical label jobs. Rollems Insignia range of die-cutters are designed to provide printers with a cost-effective, flexible and high-speed solution, by performing all these operations in a single pass, with one operator, which means lower labour costs and higher productivity. Vacuum feeder The testing is extremely important, as customers are pushing material manufacturers to develop new solutions. Although not infinite, this ability further adds to the life expectancy of solid dies. . We touched on how to create innovation in a highly-technical field in a previous post, and RotoMetrics is no stranger to the process. These benefits are due to the constant and continuous pressure, web feed, and cylinder rotations. Our flex dies can be made to cut through, kiss cut, crease, or to provide micro-perforations. Arent flexible dies, you know, more flexible? Flexible dies, a revolutionary product for cutting, creasing, perforating and embossing in the printing and packaging industry. 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